Technology
Achieving excellence in cost and service

As we gear up for the Industry 4.0, we are developing cutting-edge technologies and designing solutions that help transform processes, improve efficiencies and enhance customer experience.

367 kg/tonne of hot metal

IMPROVEMENT IN COKE RATE AT KALINGANAGAR

SECURITY OPERATIONS CENTRE, KALINGANAGAR | NOTE: ALL FIGURES ARE FOR FY 2020-21

Reach production capacity of 30 MnTPA in India

Maintain cost leadership

Manufacturing
  • Coke rate is an important operating parameter for an integrated steel plant, impacting cost, CO2 emission and energy intensity. During FY 2020-21, the coke rate at our Kalinganagar plant stood at 367 kg per tonne of hot metal.
  • During the pandemic-impacted year, we revisited the various aspects of fixed cost to ensure reduced expenditure and maintain healthy cashflow During the year, a total of 931 Sikhar25 projects were implemented and savings of ₹3,274 crore accrued across the organisation.

5.61 Gcal/tcs

ENERGY INTENSITY AT TSJ


6.24 Gcal/tcs

ENERGY INTENSITY AT TSK


`3,274 crore

SAVINGS THROUGH SHIKHAR25

NOTE: ALL FIGURES FOR FY 2020-21

 

Digitalisation

We have embarked on a long-term digital
technology-led business transformation
programme to drive value creation.

Key outcomes

Through digital interventions across its value chain, we have been able to drive EBITDA improvements,
remodel work practices by enhancing digital maturity and, in the process,
have become more insightful, intelligent and agile.

Data security

We have deployed a full-scale Security Operations Centre (SOC) to safeguard our IT and Operational Technology (OT) data and applications, which can analyse 30,000 events per second, resulting in proactive detection and defence from cyber threats.

Predictive analytics

We have developed multiple asset-specific algorithms to predict failures as well as residual life of equipment.

Customer interface

Our customer-facing digital platforms, Aashiyana, DigECA and Compass, have resulted in additional revenue and improved customer satisfaction. Through digital interventions, we achieved a 30% reduction in customer complaint resolution time.

Road ahead
  • Accelerate innovation and technology leadership through strategic collaborations with multiple research and industrial organisations and partnerships with start‑ups
  • Grow adjacent revenue streams by commercialising in-house IP and knowledge through new products in new markets and services Achieve growth in other materials with world class technologies and products