EN11 WASTE HANDLINGMost of the solid wastes generated from Steel Works are recycled/reused. Some of
the waste like, sludges from BF gas cleaning plant and part of LD slag could not be
recycled because of high alkali and high phosphorous content respectively. During the year
2003-2004, solid wastes utilization statistics including hazardous wastes are presented
below in the table. Quantities of wastes utilized divided by the total solid waste
generation gives the percentage utilization.
Utilization / Sale of
Major Solid Waste |
Item |
Usage Details |
2002-2003 |
2003-2004 |
Tonnes |
% of
generation |
Tonnes |
% of
generation |
B F Slag |
Cement making |
1057718 |
85.81 |
1137234 |
89.42 |
L D Slag |
Sinter making |
722201 |
67.91 |
904585 |
74.77 |
B F Sludge |
Domestic fuel |
34258 |
81.07 |
40610 |
88.37 |
L D Sludge |
Sinter making |
78036 |
89.87 |
71166 |
72.56 |
Mill Scale |
Sinter making |
55116 |
93.92 |
62130 |
91.22 |
Flue Dust |
Sinter & dom.
Fuel |
17709 |
23.84 |
19285 |
21.30 |
Lime Fines |
Sinter making |
125617 |
100 |
109788 |
100 |
Dolo Dust |
Sinter making |
2450 |
99.55 |
1715 |
100 |
Ref. Waste |
Sale |
16927 |
100 |
11736 |
100 |
Tar Sludge |
Coke making |
3045 |
100 |
3965 |
100 |
Oil Sludge |
Coke making |
1273 |
100 |
875 |
100 |
BOD Sludge |
Coke making |
698 |
100 |
1832 |
100 |
U/S Lime St. |
Sinter making |
110654 |
100 |
151308 |
100 |
Mill Sludge |
Sinter making |
4992 |
100 |
6188 |
100 |
Roll dust |
Sinter making |
- |
- |
27 |
100 |
TOTAL |
|
2230694 |
79.00 |
2522444 |
82 |
|
Hazardous Wastes
Generated at Mines |
Process |
Waste |
Quantity |
|
|
NOA
(03-04) |
JODA
(03-04) |
Maint And Repair
Work |
Oily Sludge
Oil emulsion (m3) |
15.7 |
13.6 |
Lubricant |
Used oil |
19.5 |
13 |
Batteries |
Used battery |
76 |
42 |
At Khadoband Mines only 10 numbers used batteries were
generated during reporting period. No other waste generated at this mine. |
Hazardous wastes generated at Mines &
Collieries are auctioned to registered recyclers and oily waste/sludge is land filled in
secured landfills. The data on other wastes like scrap; glass, drums & barrels have
not been captured and shall be reported in the subsequent reports.
18% of the solid wastes generated
approximately 550000 tonnes (excluding hazardous wastes) during the reporting year was
used for filling of low-lying area and peripheral road construction around Jamshedpur.
About 200,000 tonnes of fly ash & bottom ash is generated in the Power Plants and it
was dumped in Bara Dump Area. Packing wastes are segregated and auctioned. The details of
hazardous wastes generation and utilization in Steel Works and bio-medical wastes for
Jamshedpur are furnished below (details for other units will be furnished subsequent
reports). Waste quantities are not weighed and reported based on average capacity of
trucks/tankers/containers. The hazardous waste reported does not include all the
parameters reported to State Pollution Control Board, as some of the wastes, which are
recycled in the processes, have not been established as hazardous so far. Tata Steel has
done characterization these wastes during the year 03-04 and only the following wastes
have been found hazardous.
Hazardous Wastes
& Bio-Medical Wastes |
Hazardous Wastes in Steel Works |
Sl. |
Waste |
Class Category |
Quantity |
Method of Disposal |
No. |
|
(Indian Law) |
02-03 |
03-04 |
|
1 |
Tar Sludge |
1.8 |
3045 t |
3965 t |
Recycled to
Coke Plant |
2 |
BOD Sludge |
1.9 |
698 t |
1832 t |
-do- |
3 |
Cyanide
Sludge (at Ring Plant) |
11.1 |
22.4 t |
21.25 t |
Treated in BOD Plant |
4 |
Zinc Dross |
16.3 |
1383 t |
1807 t |
Sold |
5 |
Chrome Sludge |
17.1 |
13.52 t |
5.4 t |
Protected landfill |
6 |
Lube oil
sludge/Coolant oil sludge |
37.1 |
270 t |
1235 t |
Recycled to Coke
Plant/Power Plant |
7 |
Lead acid batteries |
41.3 |
1191 nos. |
814 nos. |
Auctioned to
registered recycler |
8 |
Used lube oil |
44.1 |
286 KL |
439 KL |
Injected in Blast
Furnaces to Coke Plant & Power Plant |
Bio-Medical Wastes (TATA Main Hospital) Generation & Disposal Per
Month (Average Quantity) |
1 |
Human anatomical
wastes |
1 |
5420 kg |
4604 kg |
Incineration
100% |
2 |
Micro-biological/bio-technology
waste |
3 |
6400 kg |
659 kg |
Autoclaving
100% |
3 |
Waste sharps |
4 |
5092 kg |
7492 kg |
Incineration
100% |
|