iron making 2006-07

   
  Now even stronger in Iron Making
  • Monthly production of 5,00,000 tonnes of Hot Metal
     

  • ‘F’ Blast Furnace achieved production of over 4000 tpd, without Sponge Iron at the lowest coke rate ever of 411 kg/t of Hot Metal in November 2006
     

  • ‘E’ Blast Furnace upgraded in-house, sent First Metal within 48 hours of blowing in, achieved productivity of 2.55 t/m3/day in 22 days
     

  • Sponge Iron in burden completely eliminated to drastically reduce hot metal costs
     

  • G Blast Furnace achieved its Best Ever Hot Metal Production of 2.01 MT at a productivity of 2.38 t/m3/day, a coke rate of 445 kg/thm and a coal injection rate of 130 kg/thm
     

  • A-F Blast Furnaces recorded their highest ever production of 3,20,000 tonnes in December 2006.

LD Shops

  • All open top ladles for hot metal transfer phased out, both mixers eliminated at LD # 1
     

  • 13 new torpedo ladles, supplied by TGS, in use
     

  • Slag volume reduced to 157 kg/tcs in LD # 1 and 131 kg/tcs in LD # 2
     

  • Continuous Caster 2 (CC2) stabilised and made its first million tonnes, post upgradation in 14 months
     

  • LD # 1 changed to full Mag Carbon Lining
     

  • LD # 2 achieved 47% warm charging and its best ever slab despatch at 3.36 mtpa

 

For the last 34 years, Tata Steel has, year on year, improved its production record in iron making, except in FY 05, when G Blast Furnace was shutdown for upgrading. Similarly, Crude Steel records have been created for the last 28 years, except in FY 91 and FY 05 while Saleable Steel production has gone up every year, for the last 27 years.

Productivity at the Steel Works has seen a phenomenal improvement from what it was about a decade about. In FY 95, Tata Steel had produced 93#t/man/year. In 2005, it touched 355 t/man/year. The Company’s 1.8 MTPA expansion is in place and it is gearing up to create a 10 MTPA capacity at Jamshedpur.

 

 

 

 

 

 

 

 

 

 

 

 

IRON MAKING
Department

Parameters

Unit 2006-07 Previous
Best
Year

Sinter Plant

Highest ever Base Mix prepared Tonnes 7758000 7291448 2005-06
         
Highest ever solid waste utilization Tonnes 480000 303488 2005-06
         
Best ever total sinter production Tonnes 5870000 5507664 2005-06
         
Best ever sinter production at SP#1 Tonnes 1708000 1698140 2003-04
         
Best ever sinter production at SP#3 Million Tonnes 2.1 1.764674 2005-06
         
International Benchmark productivity achieved in SP#3 FY 07 (Average) t/m2/day 41.03    
         
Sinter Fe content lowest ever at SP#2 % 9.9 10.1 2004-05
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