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Jamshedpur, August 27, 2002 Six Sigma is a quality movement fast spreading among
corporation in United States. Motorola, GE, Ford, Sony, ABB, Lockheed Martin, Kodak and
host of Fortune 500 companies have embraced Six Sigma. Tata Steel in India has also
started the Six Sigma initiative. Mr. Niloy Mitter was selected by Tata Steel for the Six
Sigma Black Belt training at Texas, USA. Niloy, a graduate in commerce, post graduate in
Operations Research completed the 4 week training programme at Smarter Solutions Inc.
Texas, USA and returned being the first Certified six Sigma Black Belt of Tata Steel. Mr.
Forrest Breyfogle, President Smarter Solutions Inc. and ex-chairman American society for
Quality and author of several books on Six Sigma has written to Dr. Mukherjee , Dy MD
(Steel) of Tata Steel that "I am not aware of any steel company that has implemented
Six Sigma the way you did ."
To remain competitive, companies essentially have to improve business performance. They
have to create a focus on the bottom line. They have to reduce mistakes in every aspect of
the company ; product defects, incorrect billing, wasted materials and inefficient
production processes. Six Sigma is a disciplined methodology that focuses on moving every
process, product and service toward near perfect quality.
The term Six Sigma defines an optimum measurement of quality, which is 3.4 defects per
million events. The Greek letter SIGMA is a mathematical term that simply represents a
measure of variation, the distribution or spread around the mean or average of any process
or procedure in manufacturing , engineering , services or transactions.
The sigma value, indicates how well any process is performing. The higher the value,
the fewer defects per million opportunities.
Six Sigma is the disciplined application of statistical problem-solving tools that show
you where wasteful costs are and points you toward precise steps to take for improvement.
These tools apply a refined methodology of measurement and discovery to gain a
comprehensive understanding of performance and key variables affecting the quality of a
companys products and services. A level of Six Sigma represents the peak of quality,
the virtual elimination of defects form every product and process within an organization.
As sigma level increases, customer satisfaction goes up while at the same time cycle time
goes down and costs plummet. Six Sigma is a process for mathematically analyzing specific
problems in manufacturing or other aspects of a companys operations. Through a
methodical system it solution. Six Sigma thus is a Business Philosophy to improve customer
satisfaction, a Tool for eliminating process variation, a Metric of World Class Companies
allowing process comparisons.
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